For 2019, Kawasaki has stepped up their game. The all-new 2019 KX450F is more powerful, has an electric start and a hydraulic clutch. Kawasaki claims thir all-new 2019 KX450F weighs in at 232.4 pounds without fuel. On MXA‘s super accurate scale, the 2018 KX450F weighed in at 231 pounds. If the Kawasaki scale is correct, the 2019 KX450F would have only gained 1.4 pounds with the addition of a hydraulic clutch and electric starter. Those aren’t KTM or Husky numbers, but it would be lighter than any other Japanese 450 on the market.
All-new features for the 2019 KX450F include a new lightweight, more powerful engine, new slimmer aluminum frame, new Showa coil spring front forks with A-KIT technology and, of course, the new hydraulic clutch and new electric start system.
Engine Type: Four-Stroke, Liquid Cooled, DOHC, 4-Valve, Single Cylinder
Bore & Stroke: 96.0 x 62.1 mm
Compression Ratio: 12.5:1
Fuel System: DFI w/ Keihin 44mm Throttle Body
Ignition: Digital DC-CDI
Rake/Trail: 27.6˚/4.8 in.
Front Wheel Travel: 12.0 in.
Rear Wheel Travel: 12.1 in.
Front Tire Size: 80/100-21
Rear Tire Size: 120/80-19
Front Suspension: 49mm Inverted Coil-Spring Fork with 16 position compression and rebound damping adjustment
Rear Suspension: Uni-Trak with Adjustable Preload, 19-Position (Low Speed)/ 4-turn Stepless (High Speed) Compression Adjustment, 22-Position Rebound Damping Adjustment
Wheelbase: 58.5 in.
Front Brake: 270mm
Rear Brake: 250mm
Fuel Tank Capacity: 1.64 gallons
Ground Clearance: 13.4 inches
Seat Height: 37.6 inches
Weight Without Fuel 232.4 pounds
Curb Weight: 242.4 pounds
ENGINE – The new engine has increased peak power while a flatter torque curve makes it easier to accelerate and find traction. Kawasaki’s multi-time World Superbike Championship-winning engineers designed the new finger-follower valve train that, combined with reduced friction loss and steeper downdraft style intake tract, contributed to the power gain.
FACTORY-REPLICA FOUR-STROKE ENGINE DETAILS
• New piston is nearly 17 grams lighter to help reduce reciprocating weight and contribute to the engine’s increased performance. The piston features a similar bridged-box bottom design featuring fully flush internal bracing as those used on the factory racers, with a short skirt and reinforced external ribs resulting in a lighter, stronger piston.
• Plain bearings replace needle bearings at the connecting rod big end to further reduce mechanical loss and help boost power.
• Cylinder offset is 8.5mm forward to reduce friction and enable more efficient power generation.
• Wedge-shaped crank web increases offsetting moment for a balance factor close to 60 percent, which is close to the factory bike. The high balance factor contributes to reduced engine vibration, smoother power delivery and increased performance, especially at low rpm where response is noticeably snappier.
• Aluminum cylinder with chrome composite plating (KP) provides rapid heat transfer, superb wear resistance and optimum lubrication retention for increased performance and durability.
• Semi-dry sump (KP) lubrication system for quicker engine response. The majority of oil is stored in the transmission to keep excess oil away from the crankshaft and prevent power-robbing stirring loss. A shallow chamber collects oil at the bottom of the crankcase, where a scavenge pump moves it to the transmission. This allows the crank to be located as low as possible to help lower the center of gravity.
• New finger-follower valve train designed by Kawasaki’s multi-time World Superbike Championship winning engineers allows larger diameter valves, more aggressive cam profiles and higher rev limit for increased high-rpm performance.
• Finger-follower valve actuation reduces valve train mass by approximately 6.5 percent compared to tappet-style actuation, as well as reducing friction at the cam lobe. DLC (Diamond-Like Carbon) coating on the followers help prevent wear.
• More aggressive camshaft lobes have a chromium nitride coating for durability.
• Intake valves were increased from 36 to 40mm in diameter and have 0.8mm higher lift, while the
exhaust valves grew from 31 to 33mm and have 0.5mm more lift. Titanium valves help reduce weight.
• New chromium steel valve spring retainers also reduce weight for reliable valve control at high rpm.
• When the cylinder head is cast, the intake port cores are coated so that they have extremely smooth surfaces for increased intake efficiency.
Downdraft-style intake routing increases approach angle from 10 to 20 degrees for an even
straighter approach for intake air which improves cylinder filling efficiency to contribute to increased power.
• Air flows through a thinner air filter element that is now accessible by removing the left side panel instead of the seat.
• Throttle bore is increased from 43 to 44mm to flow more air for increased performance, especially at
high rpm and overrun. A reversed orientation tilts the butterfly valve open from the top for better fuel
atomization from the top-mounted injector.
• Fine atomizing, 12-hole injector now sprays 75 micron droplets and flows 20 percent more fuel to
contribute to the increased power, smooth power delivery and superb engine response at partial
• New fuel pump is more compact and allows a flatter design for the top of the fuel tank.
EXHAUST – The new header pipe is 105mm longer which contributes to increased low-end power.
The Exhaust system features a resonator chamber to effectively increase exhaust pipe length and reduce exhaust noise.
CLUTCH – Hydraulic clutch on a KX motorcycle offers more direct feel and lighter lever action. There is less play as the clutch heats up during heavy use for a more consistent feel.
ELECTRIC START – Electric stater is powered by a lightweight, compact Skyrich lithium ion battery that helps keep weight gain to a minimum. Automatic centrifugal compression release system on the exhaust cam lifts one exhaust valve to facilitate starting. The system’s simple construction is light weight and highly reliable.
NEW ALUMINUM PERIMETER FRAME
• The new frame offers a better overall rigidity balance.
• The engine is now used as a stressed member, contributing to the frame’s rigidity balance.
• Revised steering head area with optimized rigidity, main frame rails with revised cross-sections, and a revised line for the swingarm brackets contribute to the overall rigidity balance. Wider lower frame rails also contribute to overall rigidity balance.
• Down tube combines a forged front portion with cast aluminum rear piece which contributes to better front end feel.
• Composed of a combination of forged, extruded and cast parts, the aluminum frame is designed with a balance of torsional and longitudinal rigidity for quick handling.
• Design emphasis on providing maximum traction under acceleration. Specific chassis dimensions and design (reinforcing ribs, swingarm pivot output shaft, linkage mounts and rear axle) placed to prevent chassis squat and improve traction.
SHOWA 49MM COIL-SPRING FORK WITH A-KIT TECHNOLOGY
• New coil spring fork eliminates pre-ride air pressure checks.
• Equipped with several items developed in Showa’s A-Kit premium aftermarket performance kit fork.
• Large-diameter inner tubes –the same size used on Kawasaki’s factory racers –allows large 39mm compression damping pistons and a 25mm cartridge cylinder to be used for smooth action and firm damping.
• The inner surface of the outer fork tubes have Showa’s Dimplush texture, which features a wave-like finish to help retain an oil film for smoother action. The Dimplush texture also has Kashima coating to create a hard, low-friction surface that helps prevent wear so the sliding surfaces remain smooth for a long time. The lubricating material in the coating contributes to smoother suspension action, especially at the initial part of the stroke, and a better ride feel.
• New low-friction fork oil further reduces friction.
• Hard titanium oxide coating on the outer surface of the inner fork tubes helps prevent wear, scratches and other damage to the tubes while reducing stiction and improving overall fork action.
• Based on feedback from Kawasaki’s factory race teams, the front axle was increased from 20 to 22mm for improved front-end traction.
BRAKES – 270mm Braking brand petal-style front rotor provides superb stopping power. Revised front brake master cylinder provides better initial control while contributing to overall braking performance.
New Braking rear rotor has been increased from 240 to 250mm for stronger stopping power. Revised rear brake master cylinder and brake hose reduce weight– disc shape helps remove dirt build up in pads, increasing performance.
• New footpegs are 5mm wider front to rear and positioned 3mm further rearward, and the new design is also lighter.
• New bodywork is designed to facilitate rider movement with long, smooth surfaces that eases sliding back and forth on the bike.
• The top of the fuel tank was redesigned to provide an even flatter progression from the seat to the tank, giving riders greater freedom of movement and allowing them to sit farther forward.
• New radiator shrouds are positioned closer to the frame so they are slimmer where the rider’s knees make contact, and the new single piece design make them easier to grip with the legs.
• The radiators are turned inward 10 degrees, and combined with the narrow frame spars provide a narrow rider interface
• Green finish on the oil filler, flywheel nut cap and timing inspection cap contribute to factory looks.
• A works-style Renthal (standard-type, K971 bend) aluminium handlebar is light yet strong.
• Black wheels, triple clamps, and cylinder head covers complement Kawasaki’s racing lime green color.
• Lightweight magnesium clutch, generator and cylinder head covers.
• Optional parts available through Kawasaki dealers include rear sprockets, solid brake discs, handlebar bar mounts for 1-1/8” handlebar, and stiffer or softer shock springs.
• The KX graphics use an in-mold process to seal the graphic into the shroud plastic for greater
longevity and an ultra-smooth outer surface.